by admin | Jun 6, 2025 | Engineering
In the world of heavy engineering and industrial fabrication, welding is not just a process — it’s the structural DNA that defines product integrity, operational safety, and regulatory compliance. Yet, many organizations still struggle with fragmented welding documentation, uncontrolled specification changes, and audit nightmares that escalate costs and compromise quality.
Our Welding Process Specification (WPS) Management Solution transforms welding administration into a fully digital, governed, and traceable system. It centralizes WPS creation, manages procedural qualifications (PQR), links welder certifications, and ensures absolute control over consumables — ensuring your welding operations meet the highest compliance standards with repeatable precision.
Key Use Cases & Capabilities
1. Standard and Custom WPS Templates
Easily create, standardize, and manage welding procedure specifications (WPS) for diverse project and code requirements.
Benefits:
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Ensures template consistency across global teams
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Simplifies setup for new welding jobs
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Reduces non-conformance due to outdated procedures
2. Controlled Parameter Editing
Restrict who can edit welding parameters such as voltage, amperage, shielding gas, travel speed, and joint type.
Benefits:
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Prevents unauthorized changes
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Guarantees process consistency
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Simplifies regulatory reviews
3. PQR Linking & Audit Trail
Seamlessly link WPS with Procedure Qualification Records (PQRs) and maintain complete traceability back to welder qualifications and tests.
Benefits:
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Full audit trail for regulatory bodies
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Eliminates data silos between qualification and production
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Reduces certification renewal errors
4. Welding Consumables Tracking
Digitally track welding consumables and filler materials, fully aligned with active WPS parameters.
Benefits:
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Minimizes material wastage
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Improves forecasting for consumable procurement
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Ensures consumables comply with specification limits
5. Multi-Code Compliance Management
Support compliance with multiple standards like ASME, ISO 9712, AWS, and internal company-specific codes.
Benefits:
6. Qualification Expiry & Renewal Alerts
Proactive notifications for upcoming qualification expirations for welders, WPS, and PQRs.
Benefits:
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Prevents production halts due to expired certifications
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Keeps personnel and procedures always certified
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Ensures uninterrupted project execution
Role-Based Access & Interfaces
Role |
Key Actions & Interface |
Welding Engineer |
Create and maintain WPS/PQR, define parameters |
Quality Inspector |
Review and approve specifications, validate compliance |
Production Supervisor |
Assign qualified welders, allocate WPS to jobs |
Compliance Officer |
Run audits, generate compliance reports |
Admin |
Manage users, set access roles, configure standards |
Before vs After – Problem Solving Matrix
Old Problem |
New Digital Solution |
Paper-based WPS documents vulnerable to loss |
Centralized, version-controlled digital WPS library |
Uncontrolled edits to critical welding parameters |
Role-based editing control and approval workflows |
Manual tracking of qualification expiries |
Automated alerts for certifications and renewals |
Disconnected PQR and WPS systems |
Fully linked WPS ↔ PQR ↔ Welder Qualification traceability |
Consumable usage not aligned to WPS |
Digitally monitored consumable tracking tied to WPS |
Analytics & Dashboards
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Real-time WPS usage status across projects
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Qualification expiry timelines
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Material consumption reports by project and welder
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PQR compliance status dashboards
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Non-conformance trends by welding parameter deviations
Use Case Impact – Real Industry Examples
Heavy Offshore Fabricator:
Reduced audit preparation time by 60% with fully linked digital WPS, PQR, and welder qualification modules.
Pressure Vessel Manufacturer:
Cut down non-conforming welds by 35% through controlled parameter editing and real-time WPS validations.
Pipeline Construction EPC:
Achieved 100% compliance readiness for ASME and ISO audits with automated documentation workflows.
Why Choose This Solution?
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Purpose-built for industrial welding operations
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Full WPS/PQR integration for seamless traceability
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Reduces risk of compliance violations
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Audit-ready documentation with minimal human intervention
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Supports ASME, ISO 9712, AWS, and client-specific standards
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Scalable for multi-site and multi-country deployments
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Simplifies welder qualification management
Get Started
Looking to centralize your welding documentation, improve compliance readiness, and gain full control over your welding operations?
[Click here to schedule a demo]
by admin | Jun 6, 2025 | Engineering
In today’s complex manufacturing and heavy engineering environments, managing workforce productivity goes far beyond simply tracking attendance. With multiple work centers, variable shift patterns, overtime management, and non-productive hours, companies often struggle to capture a true picture of actual work performed versus allocated man-hours. Paper-based time sheets, disconnected systems, and subjective reporting add further layers of inefficiency and compliance risks.
Our Digital Job Time Card & Work Management Solution (DJTC) is purpose-built for this industrial reality. By offering real-time workforce analytics, digital time capture, and job costing at the work-center level, DJTC enables precise resource allocation, transparent reporting, and actionable productivity insights. It not only tracks active work but also captures idle and non-productive hours—providing a holistic view of labor utilization across shifts, departments, and projects.
Key Use Cases & Capabilities
1. Real-Time Digital Time Cards
Benefits:
2. User & Role-Based Workforce Management
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Full user hierarchy setup: Manager → Shift Engineer → Supervisor → Worker → Shop In-Charge.
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Dynamic mapping of teams, roles, and work centers.
Benefits:
3. Work Allocation & JTC Review Process
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Allocate job time cards (JTC) to individuals or teams.
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Review, approve, and track pending or completed JTCs.
Benefits:
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Smooth approval workflows
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Instant visibility into pending job completions
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Improved supervisor oversight
4. OT (Overtime) Request & Approval Workflow
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Systematic submission, review, and approval of overtime requests.
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Historical OT data tracking.
Benefits:
5. K-JTC Self-Service Portal for Workers
Workers can:
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View allocated jobs
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Enter hours worked
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View job history
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Complete pending JTCs
Benefits:
6. Production Data Visibility Control
Benefits:
7. Multi-Dimensional Reporting Engine
Generate reports on:
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General productivity
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Worker efficiency
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Job progress
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Overtime analysis
Benefits:
8. Manual Attendance & Punching System
Benefits:
9. Workmen History Archive
Benefits:
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Skills tracking
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Performance audits
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Compliance records
Role-Based Access & Interfaces
Role
|
Key Actions & Interface
|
Production Manager |
Allocate jobs, monitor productivity, approve JTCs |
Shift Engineer |
Assign JTCs, supervise work allocation, approve worker entries |
Supervisor |
Validate worker time cards, track pending JTC completions |
Worker |
Log hours, update job status, view personal work history |
Admin |
Manage users, configure work centers, generate reports |
Before vs After – Problem Solving Matrix
Old Problem
|
New Digital Solution
|
Paper-based job time tracking |
Digital JTC system with real-time logging |
Inaccurate labor costing |
Shift-wise capture of productive vs idle hours |
Unapproved or excess OT |
Role-based OT request & approval workflows |
Manual work allocation confusion |
Centralized JTC work allocation & review process |
Lack of historical worker data |
Complete workmen history with performance metrics |
Analytics & Dashboards
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Workforce productivity dashboards
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Job progress vs planned schedules
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Idle and non-productive hour analysis
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Shift-wise efficiency reporting
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Overtime budget utilization
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Historical performance trends by worker or team
Use Case Impact – Real Industry Examples
Fabrication Shopfloor:
Achieved 30% reduction in unproductive hours by accurately tracking non-productive time and aligning shifts accordingly.
Heavy Equipment Manufacturer:
Improved OT cost control by 25% with transparent overtime approval workflows.
Welding Operations:
Reduced shift overlap losses by 20% using JTC allocation visibility and real-time monitoring.
Why Choose This Solution?
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Purpose-built for complex industrial shop floors
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Accurate labor costing tied to real work progress
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Full visibility into productive vs idle labor utilization
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Built-in OT, attendance, and workforce history modules
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Seamless integration with ERP, MES, and payroll systems
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Scalable for small units to large multi-plant enterprises
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Enables lean resource allocation and higher operational ROI
Get Started
Ready to digitize your workforce management and gain total visibility into job time, productivity, and cost?
Click here to schedule a demo for Digital Time Card
Click here to schedule a demo for Self Service Portals for workers
by admin | Jun 6, 2025 | Engineering
In complex engineering and fabrication projects, managing thousands of components across multiple assemblies, workstations, and suppliers is a constant challenge. Fragmented material handling often leads to delayed assembly, missed deadlines, excessive rework, and resource wastage. Traditional paper-based or semi-digital systems fail to deliver real-time visibility and synchronization between production, stores, and procurement.
Our Full Kit Management System revolutionizes this process by digitizing every stage of material kit handling — from kit creation and structuring to serialized inventory tracking and real-time dispatch planning. With structured workflows, role-based operations, and deep integration to existing ERP systems, the solution ensures that every kit is delivered complete, compliant, and on time, enabling predictable, lean, and scalable operations in heavy engineering environments.
Key Use Cases & Capabilities
1. Kit Structuring by Department & Function
Benefits:
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Clear ownership at department level.
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Avoids duplication and misallocation.
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Simplifies cross-departmental coordination.
2. Serialized Inventory Control
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Assign serial numbers and batch codes to individual components, sub-assemblies, and full kits.
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Real-time tracking throughout stores, WIP, and final dispatch.
Benefits:
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Full traceability for compliance and audits.
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Reduces scrap and ensures proper rework handling.
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Mitigates material loss across supply chain.
3. Dynamic Kit Readiness Status
Benefits:
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Enables real-time decision making.
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Avoids last-minute kit shortages.
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Supports efficient line balancing.
4. Automated Hold & Release Mechanism
Benefits:
5. Dispatch & Assembly Line Synchronization
Benefits:
6. Supplier Collaboration Portal
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Enables vendors to update component readiness, shipment status, and documentation.
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Supports ASN (Advance Shipment Notice) processes.
Benefits:
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Improves supplier alignment.
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Reduces last-mile delays.
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Enhances transparency across supply chain.
Role-Based Access & Interfaces
Role
|
Key Actions & Interface
|
Production Manager |
Review kit readiness, approve dispatch, monitor shortages |
Storekeeper |
Update receipts, manage serializations, issue materials |
Quality Engineer |
Apply quality holds, review NCR closures, approve release |
Admin |
Configure user roles, set workflows, define access permissions |
Before vs After – Problem Solving Matrix
Old Problem
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New Digital Solution
|
Paper-based component tracking |
Serialized kit records with live status updates |
Frequent delays due to partial kits |
Dynamic kit readiness dashboards |
Material shortages discovered at last minute |
Proactive alerts & supplier collaboration |
Lack of kit structuring for shop processes |
Department-wise parent-child kit hierarchies |
Compliance issues in audits |
Digital traceability and complete transaction logs |
Analytics & Dashboards
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Real-time Kit Readiness Reports
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Inventory Aging by Component Type
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Departmental Material Consumption
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Supplier Performance Metrics
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Rework vs Scrap Trends
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Delay Patterns in Kit Availability
Use Case Impact – Real Industry Examples
Heavy Equipment Manufacturer:
Achieved 25% improvement in assembly cycle time after enabling real-time kit status and dispatch synchronization.
Fabrication Yard:
Reduced component rework by 40% through serialized inventory management, improving audit traceability.
Energy Sector EPC Firm:
Lowered procurement delays by 30% via integrated supplier collaboration portal with ASN support.
Why Choose This Solution?
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Purpose-built for heavy industrial and complex engineering workflows.
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Deep ERP, MES, and procurement system integration.
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Simplifies large-scale BOM handling and multi-department coordination.
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Real-time inventory visibility across complete supply chain.
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Supports industry standards like ASME, AWS, ISO, and fabrication-specific compliance.
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Scalable for multi-location operations with centralized visibility.
Get Started
Looking to streamline material kitting, inventory management, and assembly synchronization in your engineering projects?
Click here to schedule a demo
by admin | Jun 5, 2025 | Engineering
In heavy engineering projects, document handling is not just an administrative task — it’s a mission-critical function that directly impacts compliance, audits, quality assurance, and contractual obligations. Traditional paper-based or semi-digital signing processes often lead to bottlenecks, misplaced documents, and regulatory risks.
Our Digital Signature Platform eliminates these inefficiencies by delivering a fully secure, legally compliant, and audit-ready solution designed specifically for the unique document complexities of the heavy engineering industry. From technical drawings to inspection certificates, welding reports to change orders, every document is digitally authenticated, ensuring trust, speed, and governance at scale.
Key Use Cases & Capabilities
1. Multi-Format Document Signing
Supports all major file formats: PDF, DWG, DXF, MS Office, image files, and engineering-specific file types.
Benefits:
2. Role-Based Signature Workflows
Create custom signing sequences based on organizational hierarchy, project phases, or compliance requirements.
Benefits:
3. Tamper-Proof Digital Certificates
Each signature is cryptographically secured and legally valid as per global standards (eIDAS, ESIGN, IT Act, etc.)
Benefits:
4. Compliance-Driven Templates
Pre-configured templates for WPS, NDE reports, Inspection Certificates, Material Test Certificates, and more.
Benefits:
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Consistency across documentation
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Simplifies regulatory submissions
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Faster preparation for audits
5. Timestamping & Version Control
Automatically capture signature timestamps and version histories for every document.
Benefits:
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Historical traceability
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Simplifies dispute resolution
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Supports ISO, ASME, AWS standards
6. API Integration with ERP, PLM & DMS
Seamless connectivity to existing enterprise systems like SAP, Oracle, Teamcenter, and SharePoint.
Benefits:
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No disruption to current IT landscape
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Real-time data synchronization
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Unified document ecosystem
7. Bulk Signing & Automation
Execute mass document signing for high-volume certifications or compliance packets.
Benefits:
Role-Based Access & Interfaces
Role
|
Key Actions & Interface
|
Project Manager |
Initiate signing workflows, track approvals, override exceptions |
QA/QC Engineer |
Validate inspection reports, approve certifications |
Welding Inspector |
Electronically sign WPS, NDE, and PBHT reports |
Compliance Officer |
Review audit trails, generate compliance reports |
Administrator |
Configure users, manage signing templates, enforce access controls |
Before vs After – Problem Solving Matrix
Old Problem
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New Digital Solution
|
Paper-based signatures prone to loss |
Digitally encrypted, always accessible |
Delayed multi-department approvals |
Instant, trackable role-based signing |
Non-compliance with global regulations |
Fully compliant with international standards |
Manual archiving of signed documents |
Automated digital archiving with version control |
Audit preparation takes weeks |
Instant audit-ready document repository |
Analytics & Dashboards
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Signature turnaround time by document type
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Pending approvals by department or user role
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Compliance readiness reports
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Document aging and expiry alerts
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Signature failure or rejection tracking
Use Case Impact – Real Industry Examples
Heavy Engineering EPC Contractor:
Reduced contractual dispute cases by 80% after implementing legally enforceable digital signatures on work certifications.
Fabrication Yard:
Shortened material test certificate (MTC) approval cycle from 5 days to 6 hours, enabling faster project dispatch readiness.
Pipeline Welding Services Company:
Achieved full ASME Section IX compliance on WPS and NDE documentation using digitally signed records with audit-ready trails.
Why Choose This Solution?
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Purpose-built for heavy engineering workflows
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Fully compliant with international digital signature laws
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Seamless integration with existing ERP, PLM, and DMS systems
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Strong encryption, tamper-proof signatures, and version control
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Reduces administrative costs while improving compliance readiness
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Accelerates project execution by streamlining approval cycles
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Scales effortlessly across projects, plants, and global operations
Get Started
Looking to eliminate paperwork, ensure compliance, and accelerate documentation in your engineering projects?
[Click here to schedule a demo]
by admin | Jun 5, 2025 | Engineering
In complex engineering environments, design files don’t come in just one format or dimension. Whether it’s 2D schematics for production or 3D assemblies for simulation, companies today struggle with fragmented viewers, incomplete collaboration tools, and manual file conversion processes.
Our Universal Viewer is designed for true multi-dimensional collaboration. Not only does it handle an extensive array of 2D and 3D formats, but it also provides deep scene creation, interactive editing, measurement, sectioning, annotation, and display control capabilities—all within a single browser-based environment. It’s not just a viewer—it’s a fully integrated digital engineering workspace.
Key Use Cases & Capabilities
1. Multi-Format File Compatibility
Supports an unparalleled range of file formats:
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2D CAD & Office: AutoCAD, DWG, DXF, DWF, DWT, HPGL, GBR, PLT, PDF, SVG, CGM, EMF, WMF, DOC, DOCX, ODT, XLS, XLSX, ODS, CSV, PPT, PPTX, ODP, VSD.
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3D CAD Formats: STEP, IGES, BREP, ACIS SAT/SAB, Siemens JT, Parasolid XT-XB, JT, IFC, Catia V4/V5/V6, SolidWorks, Solid Edge, UG NX, CREO, Inventor, ProE, Rhino 3DM.
Benefits:
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Eliminate format barriers across vendors, partners, suppliers.
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Consolidate multiple tools into one viewer platform.
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Maintain fidelity of complex 3D models.
2. 3D Scene Creation & Editing
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Import CAD shapes (STEP, IGES, etc.) as BSON files.
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Build complex scenes with custom shapes, solids, and polylines using JavaScript.
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Combine shapes, load, and export scenes via JSON format.
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Move, rotate assemblies and sub-components.
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Assign visibility, color, and display properties to individual shapes or groups.
Benefits:
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Full flexibility for simulation, training, and engineering walkthroughs.
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Simplified model assembly for multi-part systems.
3. Interactive Selection
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Select entire assemblies or sub-components (face, edge, vertex).
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Support for incremental, filtered, and additive selections.
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Identify geometric primitives: planar, circular, cylindrical, spherical.
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Retrieve identifiers, surface normals, and control highlight colors programmatically.
Benefits:
4. Advanced Measurement & Annotation
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Create text annotations with full editing capabilities.
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Measure distances, radii, angles across canonical surfaces.
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Dynamically adjust measurements as models update.
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Attach long notes, URLs, or files for full audit traceability.
Benefits:
5. Sectioning & Exploding Tools
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Apply multiple clipping planes with shaded cross-sections.
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Perform real-time shaded section rendering with hatch fills.
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Explode models with controlled separation via interactive sliders.
Benefits:
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Inspect complex assemblies layer-by-layer.
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Simplify failure analysis, maintenance planning, and design reviews.
6. Global Display Modes
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Wireframe, Shaded, Wireframe+Shaded, Hidden Line Removal.
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Transparency (with or without wireframe).
Benefits:
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Adapt visualization to suit engineering, QA, or executive stakeholders.
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Simplify both technical and non-technical communication.
7. Camera, Animation & Interaction
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Perspective & Orthographic camera views.
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Pan, Zoom, Rotate (mouse or touchscreen).
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Fit selection and full scene view framing.
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Animate object movements, rotations, and camera transitions.
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Undo/redo editing; reset scenes.
Benefits:
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Smooth, intuitive navigation for engineers and reviewers.
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Highly interactive training and simulation-ready environment.
8. Trihedron, Snapshots & Assembly Tree
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Persistent 3D trihedron for orientation.
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Snapshots of 3D views for documentation.
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Assembly tree with full hierarchy, multi-selection, and popup controls.
Benefits:
9. Property & Measurement Editors
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Edit object position, color, transparency, and display mode.
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Use measurement control panels for precise measurement creation.
Benefits:
Section, Explode & Standard Views
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Control clipping planes (X/Y/Z) interactively.
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Automatic exploded view adjustment via sliders.
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Standard camera views: Isometric, Front, Back, Left, Right, Top, Bottom.
Benefits:
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Quickly adapt views for assembly reviews, inspections, and presentations.
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Simplify design walkthroughs for QA and manufacturing.
Viewer Settings & Personalization
Persistent user settings:
Benefits:
Role-Based Access & Interfaces
Role
|
Key Actions & Interface
|
Design Engineer |
Load, inspect, edit, measure, annotate and export models |
Supplier/Vendor |
Access shared assemblies with limited permissions |
Quality Inspector |
Use markup, sectioning, measurements for validations |
Project Manager |
Review overall assembly structure, sign off via annotation stamps |
IT/Admin |
Control access rights, export audit logs, configure system preferences |
Before vs After – Problem Solving Matrix
Old Problem
|
New Digital Solution
|
Format conversion nightmares |
Native multi-format support |
Separate tools for 2D, 3D & collaboration |
Unified full-featured viewer |
Inability to measure complex 3D models |
Interactive multi-point measurements |
Difficult multi-part assembly navigation |
Assembly tree with exploded view |
Limited vendor collaboration |
Secure, permission-based sharing |
Poor audit visibility |
Complete annotation & history logs |
Analytics & Dashboards
Use Case Impact – Real Industry Examples
Heavy Industrial EPC Firm
Reduced design change turnaround by 45% with interactive sectioning, measurement, and annotation workflows.
Aerospace Supplier
Improved design sign-off speed by 50% through multi-format import, advanced exploded views, and vendor collaboration portals.
Medical Device Manufacturer
Cut rework costs by 30% using precise dimension measurements inside complex 3D assemblies without external CAD licenses.
Why Choose This Solution?
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Unified 2D + 3D viewing and editing platform
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Supports extensive industry CAD formats
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Full interactive editing without CAD licenses
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Powerful measurement, annotation & inspection tools
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Secure cloud-based or on-prem deployment
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Vendor-neutral solution, integrates with PLM, ERP, MES
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Industrial-grade performance for manufacturing, EPC, aerospace, automotive & more
Get Started
Ready to unify your design collaboration, eliminate file barriers, and empower your engineering workflows?
Click here to schedule a demo for 2D Universal Viewer.
Click here to schedule a demo for 3D Universal Viewer.