Product Lifecycle Management (PLM) Solution: Engineering Beyond Boundaries

Introduction

In heavy engineering and infrastructure, the complexity of managing products doesn’t end with design — it starts there. Intricate assemblies, multi-discipline processes, compliance standards, and constant change management create operational chaos in most organizations.

Traditional PLM platforms attempt to address this complexity. However, many businesses face frustrating challenges: rigid systems, steep learning curves, and excessive total cost of ownership. That’s where Rigel Networks’ Product Lifecycle Management (PLM) Solution stands apart.

More than just another PLM platform — it’s a command center for your entire product lifecycle, seamlessly governing everything from concept design to fabrication, welding, QA/QC, inspections, and final handover — without chaos, without compromise.


 

How Rigel Networks PLM Compares with Industry Leaders

While global leaders like Dassault Systèmes ENOVIA and Oracle AutoVue dominate certain PLM segments, they often demand extensive IT resources, rigid deployment models, and heavy licensing costs. Rigel Networks PLM was designed specifically for mid-market heavy engineering, EPCs, and fabrication contractors who require powerful control without enterprise bloat.

 


 

Feature
Rigel Networks PLM
Dassault ENOVIA
Oracle AutoVue
Usability High Moderate High
Customization Extensive Limited Minimal
Integration Capabilities Moderate Extensive High (within Oracle suite)
Cost Low to Moderate High Moderate
Best Suited For SMEs, Fabricators, EPCs Large OEMs, Global Enterprises CAD visualization inside Oracle PLM

 


 

Where Rigel PLM Wins

 

✅ Tailored workflows for real-world engineering operations

✅ Lower implementation cost and faster ROI

✅ Specialized modules for fabrication, welding, NDE, and inspection

✅ Faster user adoption due to simplified UI

✅ Designed for mid-sized organizations with limited IT capacity

 


 

Key Use Cases & Capabilities

 

Design Engineering Capabilities

 

1. Bill of Material (BOM) and Part Management
    • Dynamic, multi-level BOMs linked to design revisions
    • Advanced part codification aligned to supply chain readiness
2. Document Management System (DMS) & DIN
    • Controlled versioning with full audit trails
    • DIN tracking for real-time drawing issue notes
3. Job Engineering Plan (JEP)
    • Version-controlled manufacturing and inspection plans

4. Transcript & Advanced Drawing Handling
    • High-fidelity CAD handling with quick version comparisons

5. Change Request (CR) Management
    • Full ECR/ECO workflows with impact analysis before approvals

6. 2D/3D Viewer Integration
    • Embedded multi-format viewers with in-line mark-up and approvals

7. File Monitoring & Multi-Project Utilities
    • Cross-project document status dashboards and digital signature workflows


 

Pipe Engineering Capabilities

 

1. Material Codification System & BOQ Management
    • Joint-wise and line-wise BOQ breakdown with procurement integration

2. Welding & NDE Execution (WPS, Weld Plan, NDE Plan)
    • Fully automated weld planning with traceability for RT, UT, PT, MT
3. Execution & Production Monitoring
    • Real-time token-based weld tracking & auxiliary component handling
4. Integrated QA/QC System
    • Full inspection traceability across PMI, PWHT, Hydro, Ferrite, and more
5. Surface Treatment & Finishing
    • Automated workflows for painting, pickling, galvanizing, capping
6. Offer/Attend Management (TPI)
    • Consolidated third-party inspection scheduling & attendance logging
7. Governance & Documentation Excellence
    • Auto-generated PAM, DSS, QCP, FDMS, PDIN, and ICS reports
8. Quality & Compliance Framework
    • ASME, ISO, AWS-ready workflows with WPS qualifications, NCRs, and WCRs
9. Smart Automation Modules
    • Auto CJC, ICC, PQR Registers, TCP, Seam ICL, and more for end-to-end automation

 

Role-Based Access & Interfaces

 

Role
Key Actions & Interface
  Engineering Manager   Manage BOM, design approvals, and change control
  Design Engineer   Submit, revise, and track drawings
  Pipe Engineer   Oversee weld and NDE workflows
  QA/QC Inspector   Manage inspection planning and NCRs
  Weld Engineer   Maintain WPS library & weld maps
  Procurement   Align material codification with BOQs
  TPI Auditor   Conduct and log third-party inspections
  Quality Head   Finalize QCP, DSS, and ICS
  Admin Control user roles, digital signatures

 



Before vs After – Problem Solving Matrix

 

Old Problem
New Digital Solution
  Siloed design & production data   Unified lifecycle governance
  Manual inspection logs   Digital inspection and auto reporting
  BOM inconsistencies Version-controlled dynamic BOM
  Untracked welding records Centralized WPS & weld execution
Audit compliance gaps  Audit-ready documentation
  Schedule delays  Live dashboards & alerts

 


Analytics & Dashboards

 

    • BOM Cycle Completion Reports
    • Weld/NDE Execution Progress
    • NCR Closure Trends
    • Inspection Hold Frequencies
    • Compliance Pass Rates
    • Material Usage Analytics
    • TPI Attendance Metrics
    • Cost Overrun Trends

 

Use Case Impact – Real Industry Examples

 

Energy EPC Contractor
    • 98% documentation readiness before project closeout
    • 45% reduction in weld inspection rework
Shipbuilding Yard
    • 30% faster engineering-to-production cycle
    • 100% marine authority audit success using WPS automation
Petrochemical Fabrication Contractor
    • 50% faster weld/NDE coordination
    • Fully synchronized spool fabrication and inspection schedules

 


Why Choose Rigel Networks PLM?

 

    • Specifically engineered for complex heavy engineering and EPC sectors
    • Full lifecycle visibility from design to site commissioning
    • End-to-end integration across design, fabrication, welding, inspections
    • Total traceability for audits and certifications
    • Mid-market affordability with enterprise-grade depth
    • Fully scalable for multi-location and international projects


Get Started

Ready to simplify your engineering operations?
Let Rigel Networks PLM turn your complexity into clarity.

Click here to schedule your personalized demo

 

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